Condenstop Free Vapor Closed Circuit System

Designed by Metantech and developed with Baelz -590-, Condenstop Free Closed Circuit System has brought to all sectors where steam is used;

     ✓ Steam trap eliminates costs.
      Provides at least 20% steam savings.
      Recycles waste flash steam to the system and eliminates emission.
     ✓ There is a maximum 1.5 ° C temperature difference between the boiler and the system.
     ✓ Reduces the amount of feed water and the use of boiler chemicals by 80%.

Working Princibles

  • Steam is sent to desired region at desired pressure and temperature.
  • The steam sent to each zone is inverted again with less 0.3 bar pressure.
  • The hot water collected in the separators is sent to the boiler via the hot water pump.
  • The thermal values on both the cylinder and the pan surfaces on the machine that performs the production in the production process are equalized at every point.

Condenstop Vapor System

In the most productive form, there is 8% loss in process.
There is 5-9% loss during hot water sweeping.
Steam traps generate about 12-25% of waste energy in systems.

Condenstop Free Vapor Closed Circuit System

It is possible to operate with different pressure and temperature values in one machine.
High efficiency is obtained in the steam boiler.
Thermal shocks do not occur in the field.Problems of excessive energy consumption due to cavitation and abrasion do not occur in the pump.
The pressure is optimized at the points where steam is used, preventing the boiler from producing much energy than process needs.



  • Provides regional temperature difference in units where steam is used.
  • The additional energy must be re-consumed to reach the saturation temperature at the operating pressure of the feedwater.
  • The average annual cost is 10.000 TL.
  • Due to the regional heat difference, the waste rate in production is high.

  • Provides at least 20% steam savings.
  • There is a maximum temperature difference of 1.5 degrees between the boiler and the system.
  • It removes steam traps costs.
  • Provides system and energy efficiency optimization.
  • Allows operation at low pressures.
  • Reduce the amount of feed water by 80%.
  • Boiler chemical use is reduced by 80%.